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Of barrels and pellets... 
PostPosted: Sat May 30, 2009 11:21 am Reply with quote
Jaxom
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In same vein as my hypothetical situation threads, there's another issue I've been pondering.

After extensive googling, I have yet to find on any website plans for a diy barrel boring/rifling machine. I have asked on here about where ag barrels could be purchased, but most are for standard calibers. Usually the smaller bore ones in the .177-.25 caliber range. But what if I wanted to build an ag rifle that was say 7mm? Would I have to buy a barrel for a powder rifle and some how adapt that to the ag reicever?

Once I have this built, I would then need pellets for it. I've googled this as well. Read a bit on moulding pellets and swagging pellets. But really not enough information on the whole process of swagging. Is there a good website or perhaps book that goes into more detail of this process?

Thanks,

Jax

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PostPosted: Sat May 30, 2009 7:07 pm Reply with quote
scroller99
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I have an extra 12 ga. shotgun barrel I could send you Twisted Evil
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PostPosted: Sat May 30, 2009 9:01 pm Reply with quote
Jaxom
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LOL!!! I'll keep that in mind for future refernce.

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PostPosted: Sun May 31, 2009 10:23 am Reply with quote
dummyracer36
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Jax.... this site has a ton of info on pellet molding and swagging


http://www.corbins.com/pellets.htm

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PostPosted: Sun May 31, 2009 11:06 pm Reply with quote
Jaxom
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Wow DR, that IS alot of info. From what I've briefly read on that site it's basically possible to swag any caliber pellet. Although that site is a link nightmare! Think I'll keep an eye out for that book by Corbin on swagging, then go back again. I do have one question though...

On that site it says, once you find a particular pellet your gun likes, to send them a few and they can make a custom sized die for you. Now I've thought about this before.

We all know that it takes trying hundreds if not thousands of rounds to determine which particular pellet your gun likes over the rest. Now think about this for a moment, you're siting in a new gun not knowing which pellet it will like over the rest. Could we possibly be siting in our guns by not using the right pellets? When we're just compensating by adjusting the scope for a mediocer one?

Or how about this scenario. I wanna build a custom rifle. I wanna be different then everybody else, so I choose a different caliber, like say 7mm (.2756) or 8mm (.315). Nobody sells those locally for ag's! And I don't even have to try it to know that I can't just go to local gun shop and buy bullets and stick them in an ag and expect them to work right.

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PostPosted: Mon Jun 01, 2009 6:45 am Reply with quote
fritz
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You could always use an old burner barrel and use standard burner bullets in it.

It would have a distinct advantage being that you can have bullets with excellent ballistics. A problem being you might need a wornout bore so you get less friction, so the air can give it more velocity. Air may also not be able to propel the round fast enough for the rifling rate which will give you a poorly stabilized bullet. You likely won't break 250fpe in calibers up to 7mm, but a 12g slug could break 500 easily.

I say if you found a slow rifling rate in like .223 (for cheap ammo), with a slightly worn bore, you could easily build a receiver for it. Making sure the bolt probe and the breach crown are perfect so the bullet is seated nicely, and not damaged by the loading.

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PostPosted: Mon Jun 01, 2009 8:14 am Reply with quote
Slavia
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Quote:
Air may also not be able to propel the round fast enough for the rifling rate which will give you a poorly stabilized bullet.


Twist rate is somewhat related to velocity (especially at higher velocities), but is more strongly related to projectile length and caliber:
http://www.loadammo.com/Topics/July01.htm
The twist rate of a PB barrel would therefore probably be optimized for the average of the bullets commonly encountered for the original chambering.

Obturation is another issue (the bullet "squishing" into the rifling to seal the bore). http://dictionary.reference.com/browse/obturate PB bullets obturate the bore either when pressed into the muzzle (by hand) or into the breech's chamber (by the action). AG pellets obturate the bore as pressure expands their thin skirt (with the head riding on the lands).

One way to go might be to use a black powder barrel blank and Minie projectiles (that's the French guy Minie', not "mini" like in skirts). Minie's also load "loose," and obturate the bore as their hollow base expands under pressure. They would only be "spin" stabilized - little drag stabilization as with waisted diabolo style pellets.

The combination of barrel and mold wouldn't be hard to come by, and there are various calibers:
http://www.gmriflebarrel.com/catalog.aspx?catid=blackpowdermuzzleloaderriflebarrels

http://www.leeprecision.com/html/catalog/blackpow.html

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barrels 
PostPosted: Tue Jun 02, 2009 2:35 pm Reply with quote
Griff1950
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Air rifles can't be compared to black powder rifles or contemporary powder burners. Black powder is an explosive, and that sudden jump in pressure is what flares the skirt of a Minie ball to engage the rifling. Most modern powder burners operate with pressures in the range of 30-50,000 CPU, which takes them far outside the range of any modern airgun. An airgun barrel should have shallow rifling with a very smooth finish. Projectiles should be pure lead for easy seating in the chambers. Just MHO.
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PostPosted: Tue Jun 02, 2009 4:48 pm Reply with quote
Jaxom
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So'kay...now I'm back to where to get odd sized barrels for an ag again. Anyone got any idea's on how to build a boring/rifling machine?

Also, what's the typical twist rate on a ag rifle? Anyone know?

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PostPosted: Tue Jun 02, 2009 5:06 pm Reply with quote
fritz
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IIRC most smallbore airguns are 1:16.

I think a LOT of .22lr barrels are in that area, too. Since .22lr's usually use solid lead bullets then it should be capable of firing standard airgun pellets. Not that I think you would want to anyway if you are building a high power gun- you would likely want to cast your own or buy like .22 bullets.

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PostPosted: Tue Jun 02, 2009 6:24 pm Reply with quote
dummyracer36
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Jax have you thought about goin the sabot route? if memory serves, you can find sabot rounds as small as 9mm

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PostPosted: Tue Jun 02, 2009 6:36 pm Reply with quote
fritz
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If he used sabots then it would be possible to skip a real "barrel" and just use back iron pipe or what not. Assuming the pipe was straight... it might shoot good.

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PostPosted: Wed Jun 03, 2009 2:29 pm Reply with quote
Jaxom
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This all bein speculative, in as much as I don't have the $ to even by a tap n die set right now... Even to make a sabot barrel (smooth bore?), how would one go about boring a 24" long hole?

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PostPosted: Wed Jun 03, 2009 2:38 pm Reply with quote
fritz
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With a lathe I guess.

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PostPosted: Wed Jun 03, 2009 2:50 pm Reply with quote
Jaxom
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Fritz,

I've thought about that. HB carries a 9x20" lathe for $699. Occationally they'll have it on sale for $599. The center bore is 3/4" wide. This should be ample enough room to hold bar stock to make a barrel out of.

The issue then becomes, where do you find say a 26"-30" long boring/chamfering bit...and an end stock that was hollow so you could feed the bit through it?

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Of barrels and pellets... 
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